HFRR

Part Code: PCS-005786

A ball-on-plate reciprocating friction and wear test system, assessing the performance of both fuels and lubricants under boundary conditions.

  • An integrated touchscreen display with an intuitive, user-friendly interface, boosting productivity.
  • A fully enclosed active environmental conditioning chamber that precisely controls and maintains the chamber's temperature and humidity, even under harsh external conditions.
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Key FeaturesSpecificationsDocumentsAccessoriesIndustriesKnowledge

The PCS HFRR is the industry-leading instrument for analyzing diesel fuel lubricity. PCS is the original manufacturer of the HFRR instrument and is the only instrument supplier specified in the following test methods: ISO 12156, ASTM D6079, and ASTM D7688. With over 30 years of development experience and continual design, quality, and user experience improvements, we remain at the forefront of the market.

This next-generation HFRR comes with a host of refinements, including active environmental control that replaces less accurate passive methods and removes the need to use salt solutions for humidity control. This allows for quicker attainment of ambient humidity and temperature targets to even tighter tolerances.

Further features include updated software that allows tracking of individual users and provides access control over calibration, while the HFRR's compact size conserves valuable bench space without compromising performance. An optional QR code scanner simplifies reference fluid and specimen batch data entry.

Additional quality-of-life features include a wipe-clean, stainless-steel interior for easy cleaning, visual and audio cues to indicate test completion, and a unique self-diagnostic function that identifies potential machine malfunctions, enhancing maintenance efficiency and reducing downtime.

The HFRR is also fully compatible with HFRR microscopes, wear scar cameras, and existing accessories, alongside the ability to perform gasoline testing. Compliant with both ISO and ASTM standards, the HFRR continues PCS Instruments' legacy of excellence in fuels and lubricants testing.

  • Integrated Touchscreen: Features a display with an intuitive, user-friendly interface to boost productivity
  • Active Environmental Chamber: Fully enclosed and precisely controls and maintains the chamber's temperature and humidity, even under harsh external conditions
  • Modern and Ergonomic Design: Includes an RGB LED-illuminated, stainless steel test chamber and a double-glazed chamber door that slides into an integrated pocket in the side of the chamber when not in use
  • Streamlined LIMS Integration: Offers report customization and automation capabilities for simplified laboratory information management system (LIMS) integration
  • Traceable User Profiles: Easy-to-configure user profiles improve testing and calibration traceability, making audits that much easier
  • Backward Compatibility: Full backward compatibility with existing spares and accessories
  • QR Code Scanner: An optional scanner to simplify data input
Technical Specifications
Frequency 10 to 200 Hz
Stroke Length 20µm to 2.0 mm
Load 0.1 to 1.0 kg with supplied weights
Test Sample Volume 2 ml
Temperature Operating Range Ambient to 150 °C
Ambient Temperature 10 to 32 °C
Ambient Humidity 10-85% RH non-condensing
Chamber Temperature 20 - 26 °C (± 0.5 °C)
Chamber Humidity 25 – 75 %RH (± 2 %RH)
Total Bench Requirements 65 cm x 96.5 cm x 75 cm

Available documents for download:

  • HFRR Brochure

To access the downloadable documents please enter your details below.

Featured Accessories

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Automotive

  • Lubricity testing of diesel fuels and gasolines
  • Simulating transmission interactions – e.g. piston rings, cams, engine bearings
  • Characterizing friction materials for clutch pads

Biomedical

  • Predicting the performance of replacement hip joints
  • Developing comfortable and functional Prosthetics
  • Studying the tribological performance of different medical devices

Food and Beverage

  • Analyzing food oral processing phenomena
  • Quantifying mouthfeel properties like astringency and creaminess
  • Developing healthier foods using alternative proteins and reduced fat/sugar ingredients

Fuels

  • Standardized lubricity testing of diesel fuels and gasolines
  • Standardized lubricity testing of aviation turbine fuels
  • Validating the performance of sustainable aviation fuels
  • Developing new biofuels

Green Tribology

  • Lubricity testing of new biofuels
  • Developing environmentally acceptable lubricants (EALs)
  • Investigating high-speed traction phenomena in electric vehicles to improve operational efficiency
  • Recreating and analyzing failure modes in wind power transmission systems

Industrial

  • Developing and optimizing metal working fluid formulations
  • Analyzing the interactions between seals and moving components
  • Designing advanced coatings to protect surfaces during operation

Lifestyle

  • Characterizing the spread ability of skin creams and other cosmetics
  • Designing more effective haptic feedback systems
  • Optimizing the performance of sporting goods and consumables

Lubricants

  • Developing and optimising lubricant formulations
  • Performance testing of industrial greases
  • Characterizing additive performance
  • Validating computational friction and wear models

Powertrain

  • Simulating bearing surface interactions
  • Simulating gear tooth contact behaviour
  • Determining frictional losses within a system and performing efficiency calculations
  • Replicating real-world and extreme contact conditions

Transport

  • Lubricity testing of sustainable aviation fuels
  • Evaluating marine greases and lubricants
  • Developing specialist greases for the rail industry
  • Characterizing atmospheric effects on friction and wear

Chemical Modification of Beef Tallow for Lubricant Application

H. O. Yosief, M. I. Sarker, G. B. Bantchev, R. O. Dunn, S. C. Cermak
29th June 2022

Hydrogenated Orange Oil: a Waste Derived Drop-in Biojet Fuel

D. Donoso, D. Bolonio, R. Ballesteros, M. Lapuerta, L. Canoira
28th February 2022

Biomimetic Water-Based Lubricant Development: Nanoencapsulation with Liposomes

M. Murali, P. Cann, M. A. Masen
14th February 2022

Molecular Simulations of Surfactant Adsorption on Iron Oxide from Hydrocarbon Solvents

P. N. Acero, S. Mohr, M. Bernabei, C. Fernández, B. Dominguez, J. P. Ewen
22nd October 2021

Oxidational Wear in Lubricated Contacts – or Is It?

J. Zhang, S. Campen, J. Wong, H. Spikes
20th September 2021

Hydrogenated or Oxyfunctionalized Turpentine: Options for Automotive Fuel Components

D. Donoso, D. García, R. Ballesteros, M. Lapuerta, L. Canoira
21st May 2021
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